Key Improvements for 2017 |
- New cylinder head with revised intake & exhaust port shapes
- Revised intake & exhaust camshafts & valve springs
- Revised intake tract & intake manifold
- New connecting rod design
- New crankcase heat treating process
- Revised 5-speed transmission, shift drum & gear shift lever
- Revised wrap around exhaust system header pipe
- Revised ECU
- Revised frame & engine mounts
- Revised front fork outer tubes & damping settings
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Engine |
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The design goals for the fuel injected YZ250F are a balance of easy cornering, lightweight & compact feeling thanks to excellent mass centralization. The fuel injected engine features a wide, controllable power band that sets the standard in the 250 class.
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Revised, "reversed" liquid-cooled, 250cc, DOHC, 4-valve (titanium), single with fuel injection. The engine has been tuned for excellent "ride ability & controllability" and delivers a broad, easy to use power band with excellent power characteristics throughout the rev range. 2017 model changes improve power delivery in both low to mid and mid to top end performance.
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Rearward slanted, reversed cylinder design.
- rearward slant moves a significant amount of rotating weight toward the centre of the chassis
- rearward slanted cylinder centralizes mass for excellent handling & a light feel
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"Reversed" engine design (FI system is front mounted, exhaust exits from rear of cylinder).
- forward mounted FI provides straight intake path into the cylinder & provides optimum fuel/ air filling & flow for excellent power
- front mounted intake design keeps fuel cooler since engine heat has less effect on incoming fuel (cooler fuel is more dense & increases power)
- design also helps centralize mass for light, agile handling
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Revised, 4-valve cylinder head features a 13.5:1 compression ratio.
- intake port has been raised 4 mm (Vs. '16) for improved flow
- larger diameter intake valve seats improve flow
- improved power delivery across the rev range (low, mid & top)
- 4-valve design offers optimum flow & excellent power
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Shorter internal air box funnel & new intake manifold with larger cross section.
- improved fuel - air flow for increased power
- improved over-rev feeling
- reduced horsepower losses in the mid to high rpm (reduced friction as fuel-air "charge"
- travels thru the intake tract)
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Lightweight titanium valves & revised load optimized oval valve springs.
- titanium valves reduce reciprocating weight & allow for a higher rpm limit before valve float begins
- intake & exhaust valve spring rates have been increased to match the revised cams
- titanium valves means a faster-revving engine with smooth power delivery
- 31 mm titanium intake valves & 25 mm titanium exhaust valves
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Automatic cam chain tensioner.
- reduces maintenance
- special cam chain "sliders" reduce internal friction losses
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Revised, intake & exhaust camshafts.
- revised intake & exhaust cam profiles (working angle & lift) for improved power & "control-ability"
- hollow design reduces weight
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"liner-less" lightweight aluminum cylinder features a ceramic composite coating applied directly to the aluminum block.
- ceramic coating sprayed directly on the aluminum block, eliminating the need for a heavy liner & reducing weight
- excellent heat dissipation for consistent power delivery
- coating enhances the thin film of oil between cylinder & piston, reducing friction & increasing power
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Cylinder "cutaways" allow air "trapped" under the piston to enter a special side chamber (cutaway).
- reduces horsepower-robbing "pumping losses"
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Crankcase also utilizes special "cutaways"
- reduces horsepower-robbing "pumping losses"
- crankcase cutaways match cylinder cutaways for maximum efficiency
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New heating treating process for crankcases.
- heating treating process increases crankcase strength by 5%
- improved crankcase strength matches increased power output
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Lightweight, short-skirt, forged aluminum piston.
- flat top piston with lateral ribs on both sides of the piston pin area for strength & durability
- single compression ring & specially designed oil control ring increases the surface contact area for better sealing
- 2-ring design decreases sliding resistance, reduces weight & provides faster throttle response
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Lightweight piston pin with diamond like coating (DLC) to reduce friction.
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Piston oil cooler jet nozzle directs oil to the desired portion of the cylinder & underside of piston.
- reduces piston, cylinder & rod temperatures for excellent durability
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Ball bearing style crankshaft.
- heat treated for strength & durability
- balance ratio of the crank has been optimized to reduce vibration & improve torque feeling
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New nickel-chromium-molybdenum connecting rod.
- excellent strength & durability
- increased strength (Vs. '16) to maintain precise big end roundness during high rpm & high load use
- balance ratio of the crank has been optimized to reduce vibration & improve torque feeling
- molybdenum coated thrust washers on either side of the rod to reduce friction
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Lightweight gear driven counter balancer shaft.
- reduces vibration for improved rider comfort & less rider fatigue
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Revised, 5-speed transmission.
- 3rd pinion gear & 2nd & 3rd drive gears are wider for better contact & engagement
- revised 1st, 2nd & 3rd gear engagement dog shape for optimized engagement
- new, stronger heat treated gear shift lever
- revised shift drum with optimized fork grooves for improved shift feel & engagement
- utilizes a 2-bar, floating shift guide system & a 14 mm shift shaft
- good durability in the event of a crash (14 mm shift shaft)
- see spec page for gear ratios
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Heavy duty, multi-plate, clutch with quick access magnesium outer cover.
- quick access, lightweight, magnesium outer cover provides fast & easy clutch access
- light lever pull for reduced hand fatigue
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44mm Keihin throttle body fuel injection system.
- 10-hole injector
- maximizes fuel atomization for more complete combustion & excellent power delivery
- FI benefits include automatic adjustments to insure the optimum fuel - air ratio regardless of outside air temperature & altitude
- other benefits include excellent starting & excellent throttle response
- cold start knob also doubles as an idle adjuster
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Injector spray pattern, spray direction & distance to the intake valves have been optimized.
- forward mounted straight intake tract maximizes benefits of the FI system & improves power output
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Optional, compact, hand held "GYTR Power Tuner" allows tailoring of both fuel injection duration & ignition mapping.
- 9- different setting points can be accessed for both fuel duration & ignition maps
- maps can be stored & shared with other Power Tuners if desired
- easy access GYTR Power Tuner connector port
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Forward mounted air box features a washable, dual-stage, foam air filter.
- no tools required to access air filter
- washable foam filter reduces tune up costs
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Wet sump lubrication system.
- reduces weight (no remote oil tank or oil lines)
- eases maintenance (easier & faster oil changes)
- oil volume is optimized to reduce oil related drag & weight
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Easy access "cartridge-type" oil filter.
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Compact, lightweight, single core, dual radiators provide outstanding cooling efficiency.
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Maintenance-free transistor controlled ignition (TCI).
- produces a strong spark for fast starts
- provides precise ignition timing / mapping for optimum engine performance at all rpms
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Revised ECU with new ignition mapping & fuel mapping for improved power & over rev feeling.
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High capacity AC magneto eliminates need for a battery.
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Revised, wrap-around exhaust system to match head, cam & intake improvements.
- header pipe diameters have been revised for a 12 to 16% flow improvement
- exhaust exits from the rear of the engine & circles cylinder body
- wrap-around design ensures the optimum tuned header length
- maximizes exhaust "pulse effect" for excellent power delivery
- centralizes mass by moving weight closer to the centre of the chassis
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Lightweight, aluminum, re-packable muffler (aka silencer).
- sound output is 94 dB meeting CMRC & AMA regulations
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Special "G" sensor system
- shuts down fuel injection system if bike lies on its side for more than 10 seconds
- helps prevent costly engine damage
- no special procedure to re-start the bike... just kick it & go.
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Works-style race-spec "barrel adjuster" for on-the-fly clutch lever free play adjustments.
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Chassis/Suspension |
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Revised, compact "Bilateral Beam" aluminum frame.
- revised frame with wider spars in the swingarm pivot area (up to 12 mm wider)
- revised steel engine mounts (shape & thickness... front = 8 mm & rear = 6 mm) for improved handling
- frame & engine designs centralize mass for exceptional handling & maneuverability
- frame offers an optimum rigidity balance between strength, rigidity & tuned flex, plus excellent shock absorbing qualities
- frame design offers excellent "rider - machine communication" (a.k.a. feedback)
- key goal of this chassis design is faster & easier cornering ... one of the keys to winning races
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Lightweight, tapered aluminum swingarm.
- lightweight design reduces unsprung weight for excellent suspension performance
- excellent rear wheel traction & control
- large 25 mm rear axle
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Lightweight detachable rear sub frame.
- constructed of square-section, lightweight aluminum pipe with no bends
- allows easy access when servicing rear suspension components
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Revised, 48mm, adjustable, inverted, Kayaba "SSS" cartridge fork offers 310mm (12.2") of wheel travel.
- outer tubes have been revised to optimize the rigidity of the tubes & to match frame & engine changes for improved chassis "behavior" & stability in rough sections
- front fork adjustments include: 20-way compression damping & 20-way rebound damping
- inner tubes feature a special friction reducing coating for reduced stiction
- 22 mm front axle
- optional fork springs are available through Genuine Yamaha parts
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Fork features a twin-chamber, "Speed Sensitive System" design
- damper unit is in a separate structure (completely separated air & oil chambers)
- helps prevent aerated fork oil from entering the inner damper assembly & degrading its damping abilities
- since the inner damper is pressurized; it also eliminates bubbles forming in the oil
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Fork features a Transfer Control Valve (TCV).
- TCV enhances damping from mid to full stroke & improves bottoming characteristics
- TCV offers more precise control throughout the full suspension stroke
- TCV is located on the upside of the spring & its function is controlled by piston speed, not piston position, hence the term "Speed Sensitive System fork"
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Large "wrap-around" plastic fork protectors.
- provide excellent lower fork tube protection
- "self-supporting" design reduces friction for smoother fork operation
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Adjustable handlebar holders offer a total of 4 different handlebar positions with an adjustment range of 30mm.
- suits wide variety of rider sizes
- handlebar holders are rubber mounted for reduced vibration & improved rider comfort
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Monocross link rear suspension with 315 mm (12.4") of wheel travel.
- features a fully adjustable KYB piggyback shock
- separate adjusters for high- and low-speed compression damping
- shock is in-line with the center axis of the frame for excellent control
- shock adjustments include: threaded spring preload, 20 -way low-speed compression damping, 2 turns of high speed compression damping & 30-way rebound damping
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Large 270mm floating front "wave-style" disc & compact Nissin twin piston caliper.
- wave disc design reduces weight & improves cooling (wave design offer more surface area for better cooling)
- high friction brake pads
- excellent braking performance
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"Shorty style" adjustable front brake lever can be adjusted to fit various hand sizes.
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245 mm rear disc brake uses a "wave-style" disc & single piston Nissin caliper & Nissin master cylinder.
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Rear caliper & lower portion of the wave style disc are protected by heavy duty plastic protectors.
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Lightweight, plastic resin 7.5 litre fuel tank is located under the seat.
- reduces centre of gravity & centralizes mass for exceptional handling performance
- tank can be flipped on its back without disconnecting fuel line (easy servicing under the tank)
- compact in-tank electric fuel pump
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Compact body work.
- reduces weight & enhances the lightweight feel and look of the YZ250F
- flat design, "minimal" bodywork allows for fast, easy rider movements & a natural riding position
- minimal design aids in keeping the body looking good (less plastic to scratch or damage)
- graphics are impregnated directly into the plastic rad shrouds & will not peel off or get damaged by pressure washing
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Flat seat design.
- provides easy rider movements
- features a "cap cover" to access the fuel cap
- non-slip seat cover material resists clogging with dirt or mud
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Rugged Excel rims.
- excellent durability & strength
- reduces unsprung weight for optimal suspension performance & handling
- front rim size is 1.60 x 21"; rear is 1.85 x 19"
- rear hub features second bearing on sprocket side for increased rigidity & durability
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Details |
- Convenient oil level sight glass
- Lightweight, extra wide foot pegs
- Folding shift lever tip
- Lightweight chain guide / support helps reduce chance of chain derailment & helps protect rear sprocket
- Heavy duty rubber swingarm protector (chain)
- Heavy duty DID 520 chain
- Clutch cable features integrated silicone grease & Teflon liner for smooth cable operation
- Easy access GYTR Power Tuner & Yamaha Diagnostic tool connectors
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